On my second day of work, Chef Enrico was kind enough to arrange a visit to Caseificio Gennari, the cheese producer from where Al Vedel gets its Parmigiano Reggiano cheese.
We arrived mid-morning, and the day's cheesemaking was well underway. If you imagine the aroma of a glass of warm milk on a cold day - well, think not of one single glass, but a huge roomful's worth - this was my welcome into the cheese making room.
In the room were two rows of ten vats, each of which hold up to 1300 liters of milk to produce two wheels of Parmigiano Reggiano that in the end weigh approximately 38 kilograms (84 pounds) each.
The milk used to produce parmigiano reggiano is actually a mixture of two different milkings - the first is from the previous evening, which was allowed to settle in large flat tanks, the cream rising to the top. The following morning, the cream is skimmed off the milk, and this skimmed milk is combined with this same morning's fresh whole milk. The proportion of the two different milks are at the discretion of the individual cheesemaker (Casaro).
We were guided through the making of Parmigiano Reggiano by the daughter of the Gennari family. They make it look so simple, this art of cheesemaking. And it is an art, taught and learned, passed from one generation to the next. What you cannot really see is the decision-making that goes into each step of the process - the casari know by instinct when to proceed from one step to the next.
Once the curdle was collected into the muslin sheets, we were treated to a sample's worth. Warm and springy, it had a sweet milky flavor that was pretty good on its own...
After seeing the massive brining vats, we saw how the cheese is transformed by time to that final Parmigiano Reggiano that we love.
And then we were lead to the aging rooms. Huge, about the size of an airplane hanger, with numerous rows of the cheese wheels, 20 wheels high by roughly 100 wheels long, the views of which seemed to go on endlessly.
At the end of the day, forty wheels of cheese per day at roughly 500 euros/wheel (retail) come out to be not bad for a day's work.
And in keeping with the philosophy that nothing goes to waste - the cream from the skimmed milk is used to make wonderful parmigiano butter, and the whey from the cheesemaking is used to feed the local pigs, from which come the same region's Prosciutto di Parma, culatello, and other salumi.
For a more comprehensive pictorial of my visit to Caseificio Gennari, please visit my Picasa photo album:
http://picasaweb.google.com/spottybird/CaseificioGennari1February2008
You can also read more about Parmigiano Reggiano at these websites:
http://en.wikipedia.org/wiki/Parmesan
http://www.parmigiano-reggiano.it/default.aspx?newlang=7